Ford Re-Recalls E-Series Vans After Initial Fix Fails

Ford is re-recalling thousands of its full-size E-Series vans after discovering that many vehicles never received the software fix promised in a previous recall. The original issue, which involves overheating engine covers and potential burn risks for drivers and front-seat passengers, was supposed to be resolved with a recalibration of the powertrain management system.

Key Takeaways

  • Ford is re-recalling 7,046 E-Series vans built between May 2019 and November 2020 due to an unresolved overheating issue.
  • The original recall in December 2020 was supposed to fix the problem with a software update but failed to do so for many vehicles.
  • Only 69.71% of affected vans were actually updated, leading Ford to re-issue the recall and ensure proper repairs are made.

The latest issue stems from an earlier recall in December 2020 when Ford attempted to address overheating engine covers that could lead to burns for drivers or front-seat passengers. The company instructed dealers to recalibrate the powertrain management system to reduce heat buildup during long idling periods, but many vehicles were incorrectly marked as repaired without receiving the update.

According to an internal audit conducted by Ford last November, it was discovered that only 69.71% of affected vans had been properly updated. This means thousands of E-Series models are still at risk despite being labeled as fixed in previous recall efforts. The re-recall affects all 2021 model year vehicles manufactured between May 23, 2019, and November 12, 2020.

While Ford has not reported any injuries or accidents related to this issue, the company is now taking proactive steps to ensure that all affected vehicles receive the necessary software update. This latest recall aims to address the oversight from the initial campaign and protect drivers and passengers from potential burn risks caused by overheating engine covers.

Frequently Asked Questions

How many E-Series vans are affected?

The re-recall affects 7,046 vehicles built between May 23, 2019, and November 12, 2020.

What is the risk associated with this recall?

The overheating engine covers pose a burn risk to drivers or front-seat passengers who may come into contact with certain areas of the engine cover surface while seated in the vehicle.

Ford’s re-recall highlights the importance of thorough follow-up and verification processes when addressing safety issues. While no injuries have been reported, this proactive measure underscores Ford’s commitment to ensuring customer safety.

Emma Wilson
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